Verified Supplier
1 Years
Chaoan Allwell Ceramics Industrial Co., Ltd.
Manufacturer from China
Chaoan Allwell Ceramics Industrial Co., Ltd.
ALLWELL is a professional sanitary ware manufacturer engaging in development, design, manufacture, promotion and marketing of sanitary ware products.
In terms of product quality control, ALLWELL strictly meet the requirements of the IS09001 quality certification system and built a perfect system of production, quality and service management.
ALLWELL adopts the unique creative design concept,in order to guarantee standardization of product quality. 90% of the production line is equipped with intelligent production equipment.
At present, ALLWELL are one of the first enterprises taknig the lead in meeting the Industry 4.0 standard in China.
| Company Name: | Chaoan Allwell Ceramics Industrial Co., Ltd. |
|---|---|
| Business Type: | Manufacturer,Distributor/Wholesaler,Exporter,Trading Company,Seller,Other |
| Brands: | ALLWELL |
| Employee Number: | 200~600 |
| Year Established: | 2007 |
| Total Sales Annual: | 2000000-4000000 |
| Company Location: | GUSI INDUSTRIAL ZONE, GUXIANG TOWN,CHAOAN DISTRICT ,CHAOZHOU CITY ,GUANGDONG ,CHINA |
| Factory Location: | GUSI INDUSTRIAL ZONE, GUXIANG TOWN,CHAOAN DISTRICT ,CHAOZHOU CITY ,GUANGDONG ,CHINA |
The global sanitaryware market is projected to reach $12.5 billion by 2027, with OEM/ODM ceramic toilets accounting for 35% of cross-border trade. As a manufacturer/exporter with 15+ years in sanitaryware production, we specialize in helping brands worldwide develop custom-designed, market-ready toilet solutions that meet exact specifications and regional certifications.
Cost Efficiency (30-50% lower than domestic production)
Customization Freedom (design, sizing, branding)
Technical Expertise (water-saving flush systems, antimicrobial glazes)
Regulatory Compliance (CE, UPC, WaterSense pre-certified)
Scalability (MOQ from 100 units for prototypes)
| Customization Area | Options Available |
|---|---|
| Design | Modern/classic shapes, rimless/rimmed, smart toilet integration |
| Dimensions | Rough-in: 10"/12"/14", Bowl height: 15"-19" |
| Material | Vitreous china, nano-ceramic, hybrid composites |
| Surface Finish | Glossy/matte, colored glazes, decorative patterns |
| Flush System | Dual-flush 3/6L, tornado flush, pressure-assisted |
| Branding | Logo engraving, custom packaging, documentation |
3D mold making for rapid prototyping
Robotic glazing for consistent coverage
Computer-controlled kilns (±5°C precision)
Automated quality inspection (AI defect detection)
Water-saving models (as low as 2.8L/flush)
Commercial-grade toilets (400kg load capacity)
Smart toilet bases (bidet-ready designs)
ADA-compliant models
Consultation - Market needs analysis
3D modeling - CAD renderings within 5 days
Prototyping - Physical samples in 15-20 days
Testing - Flush performance, material checks
Mold fabrication (7-10 days)
Slip casting (48hrs drying)
Glazing & firing (24hr kiln cycle)
Quality control (100% inspection)
Custom packaging (branded boxes/logo printing)
Documentation (COC, test reports, certifications)
Logistics (FOB/CIF arrangements)
International Standards: EN997, ASME A112.19.2, GB6952
Water Efficiency: EPA WaterSense, WELL
Material Safety: FDA, LFGB, Prop 65 compliant
Export Certificates: CE, UPC, NSF, SONCAP
Raw material testing (XRF analysis)
Dimensional checks (CMM measurement)
Flush performance (100,000 cycle test)
Load testing (400kg minimum)
Final inspection (AQL 2.5 standard)
| Market | Key Requirements | Our Solutions |
|---|---|---|
| North America | UPC certification, 1.6gpf standard | Pre-certified models with ADA options |
| Europe | CE marking, EN997 compliance | Dual-flush 4/2L with WRAS approval |
| Middle East | Heavy-duty construction | Reinforced trapways, anti-clog design |
| Australia | WaterMark certification | WELS 4-star rated products |
15+ years OEM/ODM experience
200+ successful projects for global brands
In-house R&D team for technical innovations
Flexible MOQ (100 units for prototypes)
45-day lead time for standard orders
One-stop services from design to logistics
Requirements: EN997-compliant rimless toilet with 4/2L flush
Solution: Developed nano-glaze surface with quick-release seat
Result: 50,000 units shipped annually since 2019
Needs: Commercial-grade toilets with 500kg capacity
Delivery: Pressure-assisted models with antimicrobial glaze
Outcome: 120 properties equipped across 3 states
Free consultation on market requirements
3 free design revisions
Prototype discount on bulk orders
Dedicated project manager
Share your specifications/design ideas
Receive preliminary CAD designs
Approve prototype production
Confirm bulk order details
Track production & shipping
With expertise in ceramic formulation, flush technology, and international certification compliance, we empower global brands to bring competitively priced, high-quality toilet products to market faster. Our turnkey OEM/ODM services handle every detail from initial concept to final delivery.
Contact us today to discuss your ceramic toilet project and receive a free quotation within 24 hours. Let's create bathroom solutions that perform brilliantly in your target market.
Ceramic toilet manufacturing is a precision-driven process combining traditional craftsmanship with modern technology. This 15-25 step transformation turns raw materials into durable, hygienic bathroom fixtures. Leading manufacturers like TOTO, Kohler, and Roca follow stringent quality controls to produce toilets that meet international standards for strength, water efficiency, and aesthetics.
Kaolin (China clay) - Provides plasticity and whiteness
Ball clay - Enhances workability
Feldspar - Lowers firing temperature
Quartz/Silica - Adds structural strength
Recycled ceramic grog (up to 30%) - Reduces shrinkage
Weighing & Mixing - Computer-controlled batching ensures consistency
Wet Grinding - Rotating mills create homogeneous slip (watery clay mixture)
Filter Pressing - Removes excess water, forms clay cakes
Vacuum De-airing - Eliminates air bubbles that could cause cracks
Liquid clay poured into plaster molds
Plaster absorbs water, forming 10-15mm thick shell
Excess slurry drained after 30-90 minutes
Demolding after 2-4 hours of setting
Pressurized injection fills resin molds
Produces thicker, denser walls (20-30% stronger)
Reduces drying/firing time
Bowl & tank cast separately
Trapway formed using special core molds
Mounting holes precision-positioned
24-48 hours in humidity chambers
Infrared drying for critical areas
Moisture reduced from 18% to <1%
Visual check for cracks/mold lines
Hand-sanding of seams
Spray patching of minor defects
Spray coating (robotic arms ensure even coverage)
Dipping for complete coverage
Specialty glazes may include:
Antimicrobial (silver-ion infused)
Easy-clean (smooth hydrophobic surfaces)
Color (black, navy, etc.)
Screen printing for patterns
Gold/Silver detailing (luxury models)
Laser etching of logos
800-900°C - Removes residual moisture
Converts clay to porous "biscuit" state
1200-1300°C (peak temperature)
Glaze melts into glass-like surface
Vitrification occurs - clay becomes waterproof
12-24 hour total kiln time
Slow cooling prevents stress cracks
Dimensional checks (±2mm tolerance)
Surface scan for pinholes/cracks
Tap test for soundness (clear ring=good)
| Test | Standard | Method |
|---|---|---|
| Flush Test | 100,000+ cycles | Automated flush machines |
| Water Spot | 24h stain removal | Acid/alkali exposure |
| Load Test | 400kg minimum | Hydraulic pressure |
| Hydrostatic | No leakage | 0.5MPa water pressure |
Seat hinges installed
Flush mechanisms fitted
Wax rings packed separately
Foam corner guards
Corrugated cardboard
Moisture-proof wrapping
Palletization for shipping
Water recycling in clay preparation
Heat recovery from kilns
Waste clay reprocessed
Lead-free glazes (meets FDA/EN standards)
WaterSense (EPA water efficiency)
CE/EN 997 (European standards)
ISO 14001 (Environmental management)
From raw material selection to final inspection, ceramic toilet manufacturing demonstrates how traditional ceramic arts meet 21st-century engineering. The entire process takes 7-14 days (depending on methods), resulting in fixtures designed to last 15-25 years with proper care.
Industry Insight: Leading manufacturers now incorporate AI-powered inspection systems and 3D-printed molds to achieve even higher precision in next-generation toilet production.
The $12 billion global ceramic toilet market thrives on continuous R&D breakthroughs. As a leading OEM manufacturer with 18 years of export experience, our dedicated Sanitaryware Innovation Center develops cutting-edge technologies that power successful toilet exports worldwide. This article reveals how strategic R&D creates competitive advantages in international markets.
Tornado Flush 3.0 (360° cleaning with 3.2L water)
Dual-Vortex Systems (30% better bowl coverage)
Smart Flush Sensors (auto-adjusting water volume)
| Innovation | Benefit | Export Impact |
|---|---|---|
| Nano-ceramic composite | 40% lighter, 25% stronger | Reduces shipping costs |
| Antimicrobial glaze | 99.9% bacteria reduction | Meets EU biocidal regulations |
| Self-cleaning surface | 60% less maintenance | Hotel/healthcare preference |
Ergonomic bowl shapes (clinical waste reduction)
Quiet-close seat technology (<45dB operation)
Universal height designs (ADA/AGE-FRIENDLY compliance)
Regional water pressure analysis (Middle East vs. Europe)
Cultural preference studies (bidet adoption rates)
Regulatory forecasting (upcoming water standards)
Computational Fluid Dynamics (flush pattern simulation)
3D printing (50+ design iterations weekly)
Accelerated aging tests (10-year durability in 3 months)
Climate stress testing (-30°C to 60°C stability)
Shipping simulation (vibration/moisture resistance)
Local certification pre-testing (UPC/CE/WATERMARK)
Helical vortex design prevents clogging
56mm wide passage (vs. standard 50mm)
Field results: 92% fewer service calls in US multifamily housing
Closed-loop water recycling (95% reuse)
Low-temperature kilns (30% energy reduction)
Recycled ceramic content (up to 40% in new products)
IoT-enabled models with usage analytics
Self-diagnostic systems (leak detection)
Modular upgrade paths (add-on bidet units)
Materials Lab: SEM microscopy, glaze formulation
Hydraulics Center: 20 flush test stations
Climate Chamber: Tropical/arctic condition testing
Acoustic Lab: Noise reduction engineering
We pre-engineer products for seamless certification:
North America: EPA WaterSense, ADA, UPC
Europe: CE, EN997, UKCA
Middle East: SASO, ESMA
Oceania: WaterMark, WELS
Challenge: Meet strict EN1717 backflow requirements
Solution: Developed integrated vacuum breaker
Result: Certified 28% faster than competitors
Waterless urine-diverting toilets (2025 prototype)
Self-healing ceramic surfaces (nanotech research)
AI-optimized flush algorithms (in development)
We offer three collaborative R&D models:
Co-Development - Shared IP creation
White Label Solutions - Market-ready technologies
Custom Innovation - Bespoke projects
Our 12-month innovation cycle ensures clients always access:
Patent-pending technologies
Cost-reduced manufacturing methods
Regulation-compliant designs
Through strategic R&D investment, we transform ceramic toilets from basic necessities into high-performance, market-differentiating products. Our 83 engineers continuously develop solutions that address:
Evolving water regulations
Consumer comfort demands
Commercial durability requirements
Sustainable production mandates
Export-ready innovations begin here - contact our R&D team to develop competitive sanitaryware solutions tailored for your target markets.
Professional Ceramic Sanitary Ware Export Team – Global Solutions for Quality Bathroom Products
Our Ceramic Sanitary Ware Export Team specializes in delivering high-quality bathroom products to international markets. With years of industry expertise, we partner with manufacturers, distributors, and retailers worldwide to supply premium ceramic sinks, toilets, bidets, bathtubs, and bathroom accessories that meet global standards.
Why Choose Our Export Team?
✔ Extensive Product Range: From modern designs to classic styles, we offer a diverse catalog of ceramic sanitary ware tailored to market demands.
✔ Strict Quality Control: All products undergo rigorous testing to ensure durability, water efficiency, and compliance with international certifications (CE, ISO, WRAS, etc.).
✔ Competitive Pricing: Direct factory partnerships enable cost-effective solutions without compromising quality.
✔ Efficient Logistics: Streamlined supply chain management ensures timely delivery via air, sea, or land freight.
✔ Market Expertise: Deep understanding of regional trends, regulations, and customer preferences in Europe, North America, the Middle East, Africa, and Asia.
We provide end-to-end export services, including customization, OEM/ODM support, packaging, and after-sales assistance. Whether you’re sourcing for hotels, residential projects, or commercial spaces, our team ensures a seamless procurement experience.
Contact us today to discuss your ceramic sanitary ware needs and let’s build a successful global partnership!
ALLWELL is a professional sanitary ware and accessories(toilet seat cover and water fitting) manufacturer engaging in development, design, manufacture, promotion and marketing of sanitary ware products. Since it was founded in 2007, ALLWELL has formed the management concept of making intelligent innovations and manufacturing perfect products after exploration, progress and steady development for 17 years. Together with the operation by skillful technical personnel, we keep improving product quality so as to meet the increasing consumer demands. ALLWELL would like to create beautiful new world with you!
Tailored Design Services: Our in-house design team creates CAD models matching your exact specifications for:
Bowl shapes (elongated, round, square)
Rough-in dimensions (10", 12", 14")
Height options (standard, comfort, ADA-compliant)
Material Innovation: Choose from advanced ceramic formulations:
Nano-glazed surfaces (easy-clean technology)
Antimicrobial ceramic (hospital-grade hygiene)
Reinforced vitreous china (commercial durability)
Annual Capacity: 2.8 million units across 6 automated production lines
Advanced Manufacturing:
Robotic glazing systems (±0.2mm precision)
Computer-controlled tunnel kilns (1260°C firing)
AI-powered quality inspection stations
Flexible MOQs: From 100-piece prototype runs to 50,000+ unit bulk orders
We handle all required certifications for smooth market entry:
North America: UPC, CSA, WaterSense
Europe: CE, UKCA, EN997
Asia: CCC, JIS, KS
Middle East: SASO, ESMA
Oceania: WaterMark, WELS
Packaging: 5-layer protective packaging options:
Standard export cartons
Retail-ready display boxes
Palletized bulk shipments
Shipping: FOB, CIF, DDP arrangements via:
Dedicated container loading (20GP/40HQ)
LCL consolidation services
Air freight for urgent orders
Documentation: Complete export paperwork including:
Commercial invoices
Packing lists
Certificates of origin
Test reports
We customize products for regional requirements:
Water Pressure: Adjust flush systems for:
Low-pressure markets (South America, Southeast Asia)
High-pressure regions (Middle East, North Europe)
Cultural Preferences:
Bidet-ready designs (Middle East, Japan)
Squat toilet conversions (India, China)
Left-hand drain options (UK, Australia)
Private Label Options:
Laser-etched logos
Custom color glazes
Branded seat covers
Retail Packaging:
Multi-language manuals
Eco-friendly materials
Shelf-ready displays
Raw Material Check: XRF analysis of clay composition
Pre-Firing Inspection: Dimensional verification (±1mm tolerance)
Post-Glaze Audit: Surface quality assessment
Final QC:
100% flush testing
400kg load verification
Hydrostatic pressure check
Durability: 200,000 flush cycles (simulates 15 years)
Stain Resistance: 72-hour chemical exposure
Climate Testing: -30°C to 60°C thermal shock
Technical Documentation: Installation manuals, maintenance guides
Spare Parts Supply: 3-year guaranteed availability
Market Support:
Sales training materials
Product videos
Showroom samples
Consignment Stock: Regional warehouse options
Just-in-Time Delivery: 30-45 day lead time
Seasonal Stock Planning: Pre-holiday production scheduling
Energy Reduction:
Heat recovery systems
LED curing technology
Water Conservation:
Closed-loop water recycling
Dry polishing methods
Material Efficiency:
98% material utilization
Recycled ceramic program
Water-Saving Models: As low as 2.8L/flush
Recycled Content: Up to 30% post-industrial ceramic
Reduced Packaging: 100% recyclable materials
18 Years Export Experience: Shipped to 67 countries
End-to-End Solutions: From design to doorstep delivery
Technical Leadership: 38 patented toilet technologies
Cost Efficiency: 15-30% savings vs. domestic production
European Retail Chain: Developed 12-SKU collection with 4.8L average flush volume
US Hotel Group: Supplied 8,500 commercial-grade units with 500kg load rating
Middle East Distributor: Created high-pressure flush version for regional water conditions
Consultation: Share your market requirements
Prototyping: Receive samples in 15-20 days
Certification: We handle all compliance testing
Production: 45-day standard lead time
Shipping: Door-to-door logistics management
Free design consultation
Discounted prototype development
First shipment quality guarantee
We combine German-engineered precision, Asian manufacturing efficiency, and global market expertise to deliver ceramic toilets that perform flawlessly in your target markets. Our comprehensive export services remove the complexity from international sanitaryware sourcing.
Contact us today to discuss your project and receive:
Free market analysis report
Custom product recommendations
Competitive quotation within 24 hours
Let's build successful toilet export business together - one flawless flush at a time.
| Market name: | Worldwide |
|---|---|
| Contact Person: | Wang |